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6 Different Types of Aggregate Crushing Equipment

by Sam Dilan
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aggregate crushing

Crushers are primarily used to produce aggregate, recycle construction debris, and smash stones or mineral ores. Large solid raw material masses are to be divided into smaller sizes using this machinery. They also assist in transforming garbage into a form that may be easily disposed of or recycled. Crushing Equipment can also be used to crush materials between two parallel solid surfaces and for secondary and tertiary crushing to create the completed product.

Waste is one of the biggest problems for businesses in a sector that is constantly evolving when it comes to maximizing revenues and securing contracts. Sync Aggregate believes that with the appropriate use of crushing materials, the waste can be reused for other industrial purposes. 

Crushing materials are of several types depending on the need or feeding method. However, there are primary crushers, secondary crushers, and tertiary crushers. Various crushing equipment comes under these crushing equipment categories, so here you go. 

Jaw Crusher 

One of the common types of primary crushers in a mine or ore processing facility is the jaw crusher. The rectangular or square hole at the top of the jaws of a jaw crusher indicates the size of the machine. 

Secondary jaw crushers often have a rectangular opening, while primary jaw crushers typically have a square opening. Large rocks or ore are reduced in size by compression in a jaw crusher. The stationary breaking surface is a fixed jaw positioned in a “V” alignment, while the rock is forced against the stationary plate by the moving jaw. 

Jaw crushers are perfect for confined spaces because of their reduced physical size, such as underground mining and mobile crushing.

Apart from its great advantages of using during aggregate projects, the cons of jaw crusher are; the output or produced grain is not in good shape. 

Impact Crusher 

An impact crusher is a device that reduces the particle size of material by striking rather than by applying pressure. Depending on what processing stage the equipment is being used in, impact crushers are classified as primary, secondary, tertiary, or quaternary rotor crushers. 

Depending on the Producer’s requirements for the final product size, impact crushers can be used as primary, secondary, or tertiary crushers. Impact crushers are available to suit any need for any of these industries in stationary, track, and portable designs. Impact crushers tend to create particles with a more uniform shape (cubical), which is desirable and yields more fines for hot asphalt makers, although having a generally greater operating cost than other crushers. 

The Horizontal Shaft Impactor and Vertical Shaft Impactor are two popular types of impact crushers. The maximum feed size, target output size, and overall capacity are all taken into account when engineering the new hybrid impact crusher models. The newest versions, particularly for the secondary and tertiary crushing stages, are capable of producing construction-grade aggregate, artificial sand and stone materials, and run-of-mine material.

Ball Mill Crusher

A ball mill is a type of grinder used in mineral dressing processes, paints, pyrotechnics, ceramics, and selective laser sintering to grind, blend, and occasionally mix materials. 

It operates on the idea of impact and attrition: as the balls fall from close to the top of the shell, size reduction is accomplished by impact. The more recent models of this machine are extensively used in the production industries of all types of ores and other grind-able materials, which can be done either dryly or wetly. 

These industries include cement, silicate products, new building materials, refractory materials, fertilizer, black and non-ferrous metals, glass ceramics, and others.

Roller Crusher

This particular style of secondary or reduction crusher consists of two rolls set on a large, sturdy frame. These are powered to revolve in the same direction. The moving rolls catch the rock fed in from above, crush it, and discharge it at the bottom.

The more recent versions feature belt-driven Roll Crushers in four configurations: Single Roll, Double Roll, Triple Roll, and Quad Roll Crushers. These machines offer a significant return on investment because of their cheap running costs and high productivity due to the production of their low fine.

The robust design, which includes a fabricated steel base frame lined with replaceable abrasion-resistant steel liners, stands up to the most demanding mineral processing applications while providing safe and straightforward operation, including an automatic tramp relief system to allow incompressible materials things to pass through while the crusher is still running. 

Stationary Hybrid Crushers

Stationary hybrid crushers are the best option for primary, intermediate, and tertiary crushing applications because they combine the benefits of several roll crusher systems. They are ideal for handling sticky materials because of their carefully crafted teeth, hydraulic gap adjustment, overload prevention, and scraper system. These machines can produce up to 12,000 metric tonnes of output per hour, allowing you to maintain high output quality while maintaining productivity.

The more recent models are smaller and take up less room. Depending on the application and feed material, the crusher rolls may be fitted with crushing rings, segments, or crushing picks. Each roll’s separate electric motor, connections, and gearing make form the driving system for the rollers. Standard parts are utilized to reduce costs.

Dump Truck 

As previously indicated, large pieces of rock are frequently transported by dump trucks and poured into conveyor belts. But in addition to delivering the crushed aggregates to conveyor belts and other similar pieces of machinery, dump trucks can also move the materials to different job sites and locations. These vehicles may undoubtedly travel to various job sites, especially those associated with the construction sector. Over the years, mining and quarrying businesses in Asia and Australia have employed equipment from a range of brands, and this use is still going stronger each day. 

Before You Leave 

Manufctaures or service providers such as Sync Aggregate offer crushing equipment and crushing services as well. So, before you consider someone else to hire for your aggregate projects, make sure to contact them. They are in business for a decade having years of knowledge, experience, and reliable equipment.

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